- Every cartridge
is inspected to ensure that it is functional prior to entering
the recycling process.
- Complete
disassembly of the cartridge. No cutting, burning or drilling
holes in the cartridge.
- Thorough
cleaning of the Dust bin, Photocopying drum, Magnetic roller
and Master housing.
- Worn and
damaged parts are replaced (see diagram)
- Toner
release bin filled with high quality powder specifically matched
with the drum.
- Complete
reassembly of the cartridge.
- Post testing
of each cartridge before shipping
 |
 |
| Waste
Bin Section |
Roller
Housing |
(
Please click on a image to view larger version )
Important to
note here is the difference between refilling and recycling:
- Refillers
never change any of the above mentioned components.
- Refillers
generally have no access to high quality engine specific powder
and sometimes they use harsh photocopy powder, which leads to
premature fuser unit wear.
- Mid cycle
failure is very common in refilling.
- Output
is very low in a refilled cartridge. Our cartridges give same
output as that of a OEM.
- Refilled
cartridges generally leak, leading to printer damage. Our cartridges
never leak.
TECHNICAL
Mentioned below in brief is the printing process:
In one of
the stages the primary charge roller places a
uniform negative DC bias voltage on the opc drum surface. The
amount of the negative DC bias placed on the drum is controlled
by the printers intensity setting. This process is called conditioning.
Hence the need to change the primary charge roller every cycle
to give a uniform negative DC bias. Non compliance of the above
might lead to faulty printing
In another
stage the laser beam is fired on to a rotating mirror called the
scanner. As the mirror rotates, the beam reflects into a set of
focusing lens. The beam then strikes the opc surface leaving a
latent electrostatic image on the drum. The opc drum
should be mint new, as otherwise image distortion would take place
In secondary
stages the toner image is developed on the drum by the developing
section which contains the toner particle. The toner is held to
the magnetic roller sleeve by the stationery magnet inside the
sleeve and the DC bias voltage supplied by the high voltage power
supply. Critical to note here is that the toner powder
used, should be of the highest quality for proper attraction by
the magnetic sleeve. Also important to note is that the magnetic
sleeve is to be replaced in all cycles due to its critical
function of proper attraction of the toner powder.
In the waste
bin section, the wiper blade performs the all
important function of cleaning the opc drum. If the blade is not
changed, it leads to flip overs and spills leading to dots over
the printout and subsequent printer damage. Hence it is imperative
to change the wiper blade very cycle.
CONCLUSION:
The five critical
components mentioned above are a must for proper functioning of
the cartridge and need to be replaced every cycle.
MICR TONERS
Indian Banks
would be glad to know that world class high quality recycled MICR
LASER TONER cartridges, are now available off the shelf for almost
all popular HP printers. The import of ready to use cartridges
is a very expensive thing to do. We are proud to announce zero
failure at clearings of cheques during MICR readings. The MICR
toners offered by us use MICR powder imported from M/s. SCC Inc,
USA.These cartridges cost almost half the cost of a USA made cartridge
and it does not damage the printer.
Already banks and cheque printers are using our
cartridges
info@visheshcartridge.com
Recycled
Toners
